Automatic Reeling Capacity KGHR

Calculate heterogeneous automatic reeling-bank mass throughput from end count, speed, denier, uptime and saleability; not a nominal machine capacity reference.

Description

Reeling throughput combines end count, delivered length and yarn linear density.

Reeling throughput combines end count, delivered length and yarn linear density. Uptime and saleability reduce nominal output.

Calculate heterogeneous automatic reeling-bank mass throughput from end count, speed, denier, uptime and saleability; not a nominal machine capacity reference.

When to use Automatic Reeling Capacity KGHR

Use this tool to calculate heterogeneous automatic reeling-bank mass throughput from end count, speed, denier, uptime and saleability; not a nominal machine capacity reference.

Prepare cocoon, larval, leaf or reeling measurements on a consistent batch and moisture basis. Use the declared mass, length and time units.

How to use Automatic Reeling Capacity KGHR and understand its results

Prepare cocoon, larval, leaf or reeling measurements on a consistent batch and moisture basis. Use the declared mass, length and time units.
Enter activeEndCounts, deliverySpeedsMPerMinute, yarnDeniers, productiveFractions, saleableFractions using the field table and calculation rules, then run the tool.
Read saleableKgPerHourByBank, totalSaleableKgPerHour. The explanation below defines the units, signs, ordering and any flags or placeholder values.
If the tool reports an input issue, correct the values and run it again. Apply the stated assumptions when interpreting a successfully returned result.

Input field	Meaning	Value type; see rules below	Requirement
activeEndCounts	Active end counts	list of number	Required
deliverySpeedsMPerMinute	Delivery speeds m per minute	list of number	Required
yarnDeniers	Yarn deniers	list of number	Required
productiveFractions	Productive fractions	list of number	Required
saleableFractions	Saleable fractions	list of number	Required

Align nonnegative integer ends, nonnegative speeds, positive deniers and fractions in [0,1]. Return each bank's output and the sum.^[1]

Paired lists must be nonempty and have equal lengths.

saleable kg/h = ends × m/min × 60 × denier/9000000 × productive fraction × saleable fraction

Units, indexing, boundary conditions and exceptional cases are defined in the calculation rules above.

Output field	Meaning	Value type
saleableKgPerHourByBank	Saleable kg per hour by bank	list of number
totalSaleableKgPerHour	Total saleable kg per hour	number

json

{
  "input": {
    "activeEndCounts": [
      10,
      20
    ],
    "deliverySpeedsMPerMinute": [
      100,
      50
    ],
    "yarnDeniers": [
      9,
      18
    ],
    "productiveFractions": [
      0.5,
      1
    ],
    "saleableFractions": [
      1,
      0.8
    ]
  },
  "output": {
    "saleableKgPerHourByBank": [
      0.03,
      0.096
    ],
    "totalSaleableKgPerHour": 0.126
  }
}

Limitations and assumptions

Rates and fractions are supplied; no nominal machine-capacity reference or realized output guarantee is given.

Numbers and computed results must be finite; overflow produces an error. Numeric lists are limited to 100,000 entries; the rules above may require smaller limits. Missing required fields, extra fields, wrong value types and violations of the calculation rules are input errors.

Alternative or Complementary methods

Use Reeling Ends Per Operator: Screen reeling end/operator workload using end-specific break/handling demand and operator service availability; mean end allocation alone does not imply an acceptable queue or ergonomic workload. For a complementary task, use Reeling Labor Cost Per KG Silk: Allocate role-specific productive and additional paid downtime labor plus employer load to actual saleable silk kg; supplied productive hours must exclude the separate downtime.

References

Automatic Reeling Capacity KGHR — tool.io

Similar or alternative tools

Reeling Ends Per Operator
Screen reeling end/operator workload using end-specific break/handling demand and operator service availability; mean end allocation alone does not imply an acceptable queue or ergonomic workload.
Reeling Labor Cost Per KG Silk
Allocate role-specific productive and additional paid downtime labor plus employer load to actual saleable silk kg; supplied productive hours must exclude the separate downtime.