Electrowinning Energy Consumption

Derive DC and grid rectifier energy per kilogram from Faraday charge balance and caller efficiencies; auxiliary pumps and heating are excluded.

Description

Electrowinning deposits metal by passing electrical charge through a cell.

Electrowinning deposits metal by passing electrical charge through a cell. Faraday charge balance connects electron stoichiometry to metal mass, while cell voltage and efficiency determine electrical energy.1

The tool returns dcEnergyKwhPerKg, gridEnergyKwhPerKg. The computation uses supplied observations and parameters rather than acquiring measurements.

When to use Electrowinning Energy Consumption

Use this for the following task: Derive DC and grid rectifier energy per kilogram from Faraday charge balance and caller efficiencies; auxiliary pumps and heating are excluded. Prepare observations and calibration parameters on the same unit and reporting basis.

How to use Electrowinning Energy Consumption and understand its results

  1. Prepare the measured quantities and supplied model parameters. Match the units and align paired lists before calculating.
  2. Enter cellVoltage, electronStoichiometry, molarMassKgPerMol, currentEfficiency, faradayCoulombsPerMol, rectifierEfficiency according to the field table, then run the tool.
  3. Read dcEnergyKwhPerKg, gridEnergyKwhPerKg. Use the calculation below to interpret the selected mean or the model’s signs, units and comparison flags.
  4. Review the supplied assumptions and calibration before comparing or reporting the result.
Input fieldMeaningValue type and boundsRequirement
cellVoltageCell voltagenumberRequired
electronStoichiometryElectron stoichiometryintegerRequired
molarMassKgPerMolMolar mass kg per molnumberRequired
currentEfficiencyCurrent efficiencynumberRequired
faradayCoulombsPerMolFaraday coulombs per molnumberRequired
rectifierEfficiencyRectifier efficiencynumberRequired

Use positive voltage, integer electron count, molar mass in kg/mol and Faraday constant in C/mol. Current and rectifier efficiencies must be in (0,1].

DC kWh/kg = voltage×electronCount×Faraday/(molarMass×currentEfficiency×3,600,000); grid = DC/rectifierEfficiency

The symbols and boundary conditions refer to the supplied fields and the implementation described above.

Output fieldMeaningValue type
dcEnergyKwhPerKgDc energy kwh per kgnumber
gridEnergyKwhPerKgGrid energy kwh per kgnumber
json
{
  "input": {
    "cellVoltage": 2,
    "electronStoichiometry": 2,
    "molarMassKgPerMol": 0.064,
    "currentEfficiency": 0.8,
    "faradayCoulombsPerMol": 96000,
    "rectifierEfficiency": 0.9
  },
  "output": {
    "dcEnergyKwhPerKg": 2.0833333333333335,
    "gridEnergyKwhPerKg": 2.314814814814815
  }
}

Limitations and assumptions

This estimates deposition and rectifier energy only. Pumps, heaters and other auxiliaries are excluded; electrochemical conditions and realistic efficiency values remain caller responsibilities.

Numerical inputs must be finite. Input-shape and calculation checks do not establish measurement quality or the validity of a supplied calibration.

Alternative or Complementary methods

Choose Metal Content when you need its operation: Calculate contained and recovered metal across dry-tonnage lots with grades in g/t; caller recovery fractions do not establish reserves or payable-metal terms. Choose Comminution Energy for the complementary operation: Predict corrected Bond net energy and power for supplied throughput; no-load mill power and hardware sizing are excluded.

Background reference: Electrolysis.

References

  1. Electrolysis — OpenStax, Rice University

Similar or alternative tools

  • Metal Content

    Calculate contained and recovered metal across dry-tonnage lots with grades in g/t; caller recovery fractions do not establish reserves or payable-metal terms.

  • Comminution Energy

    Predict corrected Bond net energy and power for supplied throughput; no-load mill power and hardware sizing are excluded.

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