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Production Yield Rework One Step Term Tool

Expected one-pass rework flow without integer rounding, repeated rework loops or a quality acceptance policy.

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Description

Apply firstPassYield to inputUnits, send a reworkFraction of failures to rework, and apply reworkSuccess once.

Production yields distinguish first-pass output, accepted rework, and final good units. Expected fractions, observed counts, and reporting bases should remain explicit.

Apply firstPassYield to inputUnits, send a reworkFraction of failures to rework, and apply reworkSuccess once.

When to use this tool

Use Production Yield Rework One Step Term when you need one supplied yield, rework, or effectiveness component.

How to use the tool and how it works

  1. Enter inputUnits, firstPassYield, reworkFraction, reworkSuccess. Use the units and conventions below.
  2. Run the tool. Correct any format, range, or cross-field input error before interpreting the output.
  3. Read firstPassGood, reworkInput, finalGood, scrap. Use the output convention below.

Apply firstPassYield to inputUnits, send a reworkFraction of failures to rework, and apply reworkSuccess once. Return first-pass good, rework input, final good, and scrap expectations.1

Input fieldMeaning and unitsAccepted input
inputUnitsInput UnitsRequired. Safe integer; minimum 0.
firstPassYieldFirst Pass YieldRequired. Finite number; minimum 0; maximum 1.
reworkFractionRework FractionRequired. Finite number; minimum 0; maximum 1.
reworkSuccessRework SuccessRequired. Finite number; minimum 0; maximum 1.
Output fieldInterpretationReturned shape
firstPassGoodFirst Pass GoodRequired. Finite number.
reworkInputRework InputRequired. Finite number.
finalGoodFinal GoodRequired. Finite number.
scrapScrapRequired. Finite number.
json
{
  "input": {
    "inputUnits": 1000,
    "firstPassYield": 0.8,
    "reworkFraction": 0.5,
    "reworkSuccess": 0.9
  },
  "output": {
    "firstPassGood": 800,
    "reworkInput": 99.99999999999997,
    "finalGood": 890,
    "scrap": 109.99999999999997
  }
}

Limitations and assumptions

  • All three factors are fractions in [0, 1]; outputs may be fractional and this models one rework pass without measured uncertainty or quality approval.
  • Inputs must satisfy both the field types and the cross-field conditions above. Invalid input causes an error; a successful false flag or documented placeholder is a different result.
  • Numeric calculations use binary floating point unless exact decimal-integer arithmetic is explicitly stated. No hidden measurement tolerance or decimal rounding is added; nonfinite or out-of-contract results are rejected. Numeric signed-zero results are exported as zero.

Alternative or Complementary methods

Review process records and the relevant quality and time-accounting definitions before comparing production performance.

References

  1. Calculation and input contract: industrial-engineering/production-yield-rework-one-step-term — tool.io

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